17 November 2018

Low MPG on E39 530i. DISA Valve?

I am getting around 15 - 16 mpg on my E39 530i with almost all city driving. Fuel economy has dropped almost 3 MPG over the last few months.

I noticed the car is running rich, with a heavy gas smell on start up. No check engine lights are on, so I am wondering if it's the DISA valve.

I swapped out the old DISA valve with an off-brand bought on Amazon. The build quality is similar to OEM, and the price almost identical to rebuild kits. I will report on the new DISA, as time goes on. Hopefully, my low MPGs are resolved.

I could tell an immediate improvement and idle. It also seemed like the 530i has more power, and isn't downshifting as much.

I figured my DISA was failing due to the rattling noise around 3500 rpm. I took removed the old DISA and there were no missing or broken parts, and the seal looked fine. I changed it out anyways.

Here are the things I have changed, that could change MPGs:
  • OEM spark plugs
  • Brand new valve cover gasket and seal
  • Air filter
  • VANOS seals
  • Pre-Cat 02 sensors
  • Intake and Exhaust VANOS sensors
  • Pulleys, tensioners, and accessory belts
  • Cleaned MAF, throttle body, and ICV
  • Fuel Filter
  • Oil changed every 5,000 miles
  • Upper and lower intake boots
  • All vacuum lines 
The other items that need to be changed:
  • CCV
  • Post Cat sensors
  • Throttle body gasket
  • Coils
  • MAF
  • Injectors and o-rings
  • Intake manifold gaskets
I can't think of anything else. Does the fuel pump affect MPG?